Warehouse & Industrial Floor Slabs

Warehouse and industrial floor slabs represent some of the most demanding concrete construction in commercial development. These floors must support heavy forklift traffic, high-density racking systems, automated material handling equipment, and concentrated point loads from manufacturing machinery, often simultaneously and continuously throughout a 20+ year building lifecycle. Success requires understanding both the structural demands and the operational requirements that drive facility performance.

Our warehouse floor slab construction begins with thorough subgrade preparation and verification. North Texas expansive clay soils create unique challenges for industrial floors. We work with geotechnical engineers to specify appropriate subgrade treatments, moisture barriers, and base course materials that protect floor performance over the building's service life. Proper subgrade preparation prevents the differential settlement that causes joint failures and slab cracking in industrial environments.

Floor flatness and levelness specifications vary dramatically by intended use. Conventional forklift operations require F-numbers in the FF25/FL20 range. Very narrow aisle (VNA) racking systems with turret trucks demand FF50/FL30 or higher specifications that require specialized placement and finishing techniques. We work with facility operators and racking designers to match floor specifications to operational requirements, avoiding both under-specification (which causes operational problems) and over-specification (which adds unnecessary cost).

Joint design and layout directly impact long-term floor performance. Saw-cut control joints must accommodate expected panel sizes and shapes based on concrete mix design and curing conditions. Construction joints require careful placement to avoid interference with racking layouts and traffic patterns. Armored joints and joint fillers must match operational demands for wheel traffic and load transfer. We coordinate joint layouts with architects, structural engineers, and equipment vendors to optimize floor performance.

As developers and property owners increasingly demand faster construction schedules, we've adapted our operations to support accelerated timelines. Large-area pours using laser screed equipment can place 10,000+ square feet per day in proper conditions. Super-flat floors for AS/RS systems require smaller pours with specialized finishing but can still meet aggressive development schedules. We work with your team to develop placement sequences that balance floor performance requirements with overall project timing.